50,000 m²

Factory Area

1000+

Skilled Workers

20 years

of factory experience

40

intelligent production lines

Located in China’s core apparel manufacturing hub, Dr. Hong Apparel Group boasts 20+ years of experience and a fully integrated supply chain covering R&D, production, accessories and dyeing & finishing.
Our 40,000㎡ campus runs 40 smart production lines with 1,000+ staff, producing over 10 million garments yearly for global markets including Europe, Americas and Southeast Asia.
Certified with WRAP, GMP and FCCA for reliable, standard-compliant quality.

Raw Material Preparation Stage

We implement strict entry controls for all source materials. Yarns and auxiliary materials undergo inspection before being placed into storage, while physical and chemical testing is conducted on fabrics—ensuring a solid quality foundation for production materials.

Bulk Yarn

Yarn intake and raw material verification

Dyeing Coordination

Oversight of the fabric dyeing process and colorfastness control.

Accessory Intake

Inspection and warehousing of accessories such as zippers, woven labels, and hang tags.

Fabric Pre-processing Stage

Coordinate with the dye house to oversee the dyeing process and color fastness; utilize fabric inspection machines to screen for defects, ensuring that all fabric entering production features consistent color and is free from damage.

Fabric Laboratory

Fabric testing, including basis weight, colorfastness, elasticity, and physical/chemical property analysis.

Fabric Inspection

Use of inspection machinery to identify and remove defective fabric.

Pattern Piece and Mold Development Phase

Develop standardized process molds and utilize intelligent cutting machines for precise cutting, ensuring uniform specifications for all pattern pieces and preparing them for the sewing stage.

Intelligent Cutting

Automated cutting equipment ensuring precise pattern piece dimensions.

Intelligent Pattern/Mold Development

Creation of production molds to ensure standardized manufacturing processes.

Garment Production Phase

Mass production is carried out via automated sewing lines, integrated with in-process inspections of semi-finished goods and garment pressing/shaping, ensuring that quality issues are identified and addressed in real time.

Automated Production Line

Sewing and assembly line operations.

In-Process Inspection

Spot checks of semi-finished goods to intercept quality issues during production.

Intermediate Pressing

Pressing and shaping of semi-finished garments.

Final Inspection & Shaping Stage

A comprehensive quality inspection is conducted on the finished garments, verifying both their appearance and dimensions. This is followed by a final pressing and shaping process to stabilize the garment’s fit and overall look.

Final Inspection

Comprehensive check of finished garments, including appearance and dimensions.

Final Pressing

Shaping and setting of finished garments.

Packaging and Outbound Stage

Handle the packaging of finished garments, conduct metal detection safety checks, manage boxing and warehousing, and arrange logistics for shipment to ensure the safe delivery of goods.

Packaging

Attaching hang tags, folding, and bagging/boxing.

Needle Detection

Metal detection for safety compliance.

Packing and Shipping

Boxing, warehousing, and outbound logistics.

Quality Control Philosophy

Never Compromise